We can process cathode into rod, develop our own enamels, customization of wire size and shape. Opportunities with Essex magnet wire are limitless. Our technical team will collaborate with you from design through to the production of your magnet wire, helping you achieve your product’s performance goals. Work with us to propel your business forward.
Essex Wire helps drive our customers’ success by leveraging our vertical integration and innovation. We own rod production to enamel manufacture and die construction, producing novel magnet wire products and ensuring minimal supply disruptions. Essex emphasis on innovation ensures that our customers’ products meet the needs of tomorrow’s technology, today.
Copper and Aluminum, Round, Flat and Square
The full breadth of magnet wire metal needs are met through the Essex product offering. We provide standard copper and oxygen free for soldering, as well as aluminum. Both copper and aluminum are offered in round, flat or square profiles to meet our customers’ weight and density requirements. And through our vertical integration you can be assured of a constant supply of these metals for uninterrupted manufacturing.
Standard Magnet Wire
From self-soldering to high temperature, from bondable wires to specialty applications, you will certainly find what you need in our portfolio of standard magnet wire products. As the global magnet wire / winding wire leader, Essex has developed a full range of industry-leading insulating enamels to meet our customers’ requirements for applications.
Glass / Paper Wrapped Magnet Wire
Essex offers both glass and paper wrapped insulators including Dacron® glass and Nomex® paper. Our glass wrapped products provide high resistance to overload burnout in industrial motors, while Essex paper products are idea in liquid-filled transformer applications. Dacron® glass provides additional abrasion resistance and flexibility while Nomex® offers a dielectric strength that is superior to conventional paper.
Continuously Transposed Cable
Reduce winding time for large transformers, unit size, and cost while improving space in winding design and physical strength of wound coils with Continuously Transposed Cable (CTC). CTC consists of a number of rectangular, film-enameled conductors made into an assembly and usually over-wrapped with layers of insulating paper—used in generators and transformers.
Essex Wire is best situated to meet our customers’ goals though our collaboration capabilities and global delivery. Together we work with our customers to develop the custom magnet wire products that set them ahead of their competition—we do it world-wide.
Preventing downtime for applications that need repair often requires a last-minute order of magnet wire. Essex Express can produce the wire that your application needs in as little as 3 or 7 days. At Essex, business days are Monday thru Friday from 8 am to 5 pm EST, excluding holidays. Contact your Authorized Essex Express Distributor. They are ready to quote your Essex Express request immediately.
Partnering with Essex brings access to a global automotive technical and manufacturing team that can help you reduce many design, qualification, and production challenges. Working together, we can help you reach the market faster. From design to implementation, our dedicated strategic market-focused teams will work with you to develop the custom magnet wire products you need.
Maintaining control over your supply chain is critical to ensuring there is no downtime in manufacturing. Essex wire can better maintain supply continuity with our vertical integration capability, from copper rod manufacturing to wire shaping and enamel production. At Essex, vertical integration not only delivers greater control of our supply chain, but this vertical integration allows for greater flexibility in innovation. When combined together, our customers are better able to improve their product’s efficiency and performance while avoiding manufacturing downtime.
Essex is a world-leading manufacturer and distributor of magnet wire (winding wire). We provide facilities in seven countries on three continents. We are the only magnet wire manufacturer able to provide you with the seamless delivery of quality products for your specific region.